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Things to Come: Nanofluid Engine Coolant

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    Things to Come: Nanofluid Engine Coolant

    The following material is taken from an article titled "NanoFluids" by the Argonne National Laboratory, presented by Julian Edgar, appearing in Issue 462, January 11th, 2008 of the Australian online magazine Autospeed.
    Reference:
    http://autospeed.com/cms/A_109620/article.html

    Introduction
    Although it's long been known that the suspension of certain solid particles in a fluid will improve its heat transfer characteristics and make it more thermally efficient, until recently microparticles large enough to be visible to the naked eye were the smallest solids that could be created for this purpose. These microparticles, with a diameter one-thousand times larger than nanoparticles were so large that they would quicly settle out of the fluid and sink to the bottom of a pipe or tank. Even if the fluid containing the microparticles was kept circulating rapidly enough to prevent some of the settling, their relatively large mass would damage the walls of the pipe wearing them thin. Additionally, the abrasive particles would also quickly wear out pumps and bearings.

    Creating Nanofluids
    The use of nano-sized particles has overcome most of these problems. A nanometer (nm) is one-billionth of a meter (.00000003937008") or ~ 1/50,000 the width of a human hair. Nanofluids are made by suspending nanoparticles of materials such as C, Cu, or CuO in liquids such as oil, water and engine coolant (water + ethylene glycol).

    The breakthrough came at the hands of two scientists Steve Choi and Jeff Eastman working at the Argonne National laboratory, a USDOE facility managed by the U of Chicago. Two methods were developed to create the nanoparticles.

    The more complex, expensive one-step process utilizes direct evaporation-condensation that results in very small nanoparticles that disperse well in their host fluid. The metal nanofluids it produces are the only ones to date that are extremely stable as a result of particle size alone as no dispersants are needed to achieve long-term stability. The particles are so small that in some cases there is little or no settling even after several months. It is this technique that produces the highly thermally conductive metallic nanofluids.

    The simpler, less expensive two-step method produces oxide and non-metallic nanofluids. First, the nanoparticles are produced and second, they are dispersed in the base fluid. This process works with more types of fluids than the one-step process.

    Keeping the nanoparticles in suspension is the key to efficient heat transfer. It has been found that in the case of engine coolant, Red Line's Water Wetter aids in this process.

    Results
    At the Argonne National Laboratory it was found that the addition of 3% (by volume) of CuO nanoparticles to ethylene glycol increased its heat conduction by 15%. However, when only .3% of 10 nanometer diameter spheres of pure Cu were suspended in ethylene glycol, its heat conduction increased by an amazing 40%! Unlike microparticles which tend to sink below the fluid surface where they can't participate in heat transfer, nanoparticles lie closer to the surface enabling them to absorb and transfer heat more efficiently.

    Discussion
    The improved heat transfer performance due to the addition of nanoparticles into the working fluid is due to several factors. They increase the surface area and heat capacity of the working fluid.They improve the thermal conductivity of the working fluid. There are more collisions and interactions between the working fluid, the particles, and the flow passages. They cause more turbulence and mixing within the working fluid. Additionally, some researchers have found that the lubricating performance of coolant is enhanced. Tests have shown that the above characteristics make nanoparticles ideal for engine cooling systems due to their ability to respond quicly to temperature changes allowing for the dissipation of more heat, using less coolant, in a shorter period of time.

    Although currently too expensive to see general use because of production costs, expect to see radiators reduced in size by half when manufacturing costs come down.

    Finally, since engine oils and transmission oils and fluids possess relatively poor heat transfer capabilities, they would likely benefit from the high thermal conductivity made possible by nanofluids.


    For more information, there is an SAE paper titled "The Effect of Nanoparticle Additions on the Heat Capacity of Common Coolants," by Lukas K Goldenstein and available from the SAE for US $16 for non-members. Document Number: 2002-01-3319. Go to:
    http://www.sae.org/technical/papers/2002-01-3319

    Happy Motoring!
    02 DX Millenium Red - The Penultimate Driving Machine
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    #2
    Interesting!
    97 Expedition XLT - 90 MX-6 LX - 95 Escort GT

    Comment


      #3
      Other Automotive Applications for Nanofluids

      In a recently published article (2010) titled “Applications of Nanofluids: Current and Future” by Kaufui V. Wong and Omar De Leon in the journal Advances in Mechanical Enginering, the authors, who are members of the Mechanical and Aerospace Engineering Department at the U of Miami, provide an overview of the current trends in the study and development of nanofluids. A comprehensive discussion surveys the many areas in which nanofluids will have wide usage including industrial cooling; the cooling of nuclear reactors; electronic uses such as the cooling of microchips; and biomedical applications. Overall, an interesting read but most of us will want to focus on section 3 of the paper which deals with Automotive Applications. It’s important to remember that, as the authors point out, in all nanofluid applications consideration must be given to such factors as particle settling, particle agglomeration, and surface erosion. Access the article at:
      http://www.hindawi.com/journals/ame/2010/519659.html

      The following material is excerpted from the above reference.

      Nanofluid Coolant
      According to the authors, at high speeds ~ 65% of the total energy output from a truck is expended in overcoming aerodynamic drag, partly due to the large radiator placed in front of the engine to take advantage of the cooling effect of the oncoming air. The use of nanofluids as coolants would permit the use of smaller radiators requiring less fluid due to the greater thermal efficiency. As a consequence, coolant pumps could be smaller and engines could be operated at higher temperatures yielding more HP while still maintaining emission standards. Researchers at the Argonne National Laboratory (ANL) have stated that nanofluids in radiators could lead to a reduction in the frontal area of a radiator by up to 10%. The reduction in aerodynamic drag along with a reduction in friction and parasitic losses due to smaller coolant pumps could result in more than a 6% fuel savings and possibly more after continuing development. At ANL, coolant nanofluids have been made using Cu particles and Al particles added to base fluids ethylene glycol and tri-cloroethylene glycol. Interestingly, although Cu nanofluid produced a higher wear rate through erosion than the base fluid alone, a lower wear and friction rate was obtained for the Al nanofluid in comparison with the base fluid alone.

      Nanofluid Fuel
      Due to the high oxidation propensity of pure Al, one promising technique involves covering Al nanoparticles with thin layers of Al oxide (Al2O3) which creates a larger contact surface area with water. This allows for increased decomposition of H from H2O during the combustion process yielding more H. It was demonstrated that the combustion of diesel fuel mixed with aqueous Al nanofluid increased the total combustion heat and decreased the amount of smoke and NOx in the exhaust emission from diesel engines.

      Brake Nanofluids
      Braking causes heat buildup in the hydraulic braking system. If the heat causes the brake fluid to reach its boiling point, vapor-lock is created which can prevent the oil from dispersing any further heat. This can cause a loss of braking efficiency or, in time, complete failure of the brakes. Since brake fluid is so easily affected by heat, the use of nanofluids here can improve braking performance as well as eliminate a potential safety hazard. Both CuO nanofluid (CBN) and Al2O3 nanofluid (AOBN) have been manufactured and studied. CBN has a thermal conductivity 1.6 times higher than DOT3 brake fluid while AOBN is 1.5 times higher. According to the authors, this enhanced thermal conductivity optimizes heat transmission and lubrication. Additionally, the two nanofluids have a higher boiling point, and higher viscosity than conventional DOT3.

      Nanofluid Transmission Oil
      Both CuO and Al2O3 nanoparticles have been added to transmission oils. CuO nanofluids so far seem to produce the lowest transmission temperatures thus indicating its thermal advantage. Its also been demonstrated that adding nanoparticles to mineral oils increases wear resistance, reduces friction and enhances load-carrying capacity.

      IMO, with every passing day we sadly head more and more into a nanny state mentality. But now it looks like we may also be heading into a nano state mentality.

      Happy Motoring!




      02 DX Millenium Red - The Penultimate Driving Machine
      MP3 Strut Tower Bar kit; Cusco Front Lower Arm Tie Bar
      MSP Springs, Struts, Stabilizer Bars, Trailing Links, #3 Engine Mount
      Kartboy Stabilizer Bar Bushings; Nyloil Shifter Bushings; Red Line MT-90 Gear Oil
      MP3 Shifter, Knob and Aluminum Pedal Set
      Suvlights HD Wiring Harness; Osram Night Breaker H4 Bulbs; Exide Edge AGM Battery
      Summer: 5Zigen FN01R-C 16 x 7" Wheels; Yoko S.drive 205/45-16s
      Winter: Enkei OR52 16 x 7" Wheels; Falken Ziex ZE-912 205/45-16s
      Modified OEM Air Intake; Racing Beat Exhaust System; Techna-Fit SS Clutch Line
      Denso SKJ16CR-L11 Extended Tip Spark Plugs; Magnecor Wires
      Power Slot Front Brake Rotors; Techna-Fit SS Brake Lines; Hawk HPS Pads
      Red Line Synthetic Engine Oil; C/S Aluminum Oil Cap
      Cyberdyne Digital Gauges: Tach; Ambient Air Temp; Voltmeter

      Comment

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