Announcement

Collapse
No announcement yet.

How to turbo your bp

Collapse
X
 
  • Filter
  • Time
  • Show
Clear All
new posts

    How to turbo your bp

    Parts needed.
    Turbo manifold...BP26, custom or whatever
    Turbo...vj20,vj11 just depends on manifold and preference
    Oil Feed line B695-14-280 and $32 before tax
    Oil banjo bolt and crush washers- Oem mazda part number B660-14-615: $13.36
    Coolant nipple -Oem mazda part number B660-13-180: $17.36
    hose clamps
    New oil pan gaskets
    Intercooler...custom or side mount
    Piping...custom or stock side mount
    Blow off valve or by pass valve
    rubber hoses for vaccum lines, coolant lines and oil drain
    Injectors... depending on turbo size GTX or 91-92MX6 GT turbo
    Ecu...BP26,BP58,stock or standalone
    New oil and filter
    Premium gas
    Gapped spark plugs .028-.035...NGK BKR7E best bet
    Brake parts cleaner
    Ford fuel A/C quick disconnect if using ford escort fuel lines
    Oh and dont forget a turpro

    Make sure engine is cool before starting to disassemble. Disconnect battery before starting this. Drain oil and change filter. Remove coolant fan. Remove exhaust header from car. Remove intake tubing. Remove oil pan. Clean up surfaces with old gaskets left on them. Use scotch brite pads and brake parts cleaner. These surfaces on the block and oil pan must be clean and clear of debris for a proper seal. Take oil pan and drill in spot provided on oil pan for oil return. Drill oil return into pan with a slight angle pointing downwards. Refer to pic to understand angle. I used a half inch brass fitting found at a hardware store. The thread is 3/8-18. I borrowed a tapp from work as some tapps are expensive to buy. clear drill a 9/16 hole in spot provided for oil drain. Tapp 9/16 hole and put fitting in with thread tape. Clean up all chips and oil pan out. Apply new gaskets to oil pan with sealant provided and spread sealant on block evenly around bolt holes, pan to block surface and gasket to block surface. Place oil pan back on block and tighten bolts to torque specs. remove alternator bracket and bolts that hold top half of intake manifold to the bottom half. Remove top bolts to intake manifold and remove top half of intake manifold. remove fuel rail and unplug old injectors and plug in new injectors. I suggest getting new o rings grommets and insulators for your injectors. Install fuel rail with new injectors and put top half of intake manifold back on. Remove coolant feed bolt from the block. Install coolant nipple. Remove oil feed bolt from the block. Make sure turbo manifold and turbo are assembled together before installing. Install turbocharger unit to the exhaust ports. Run oil feed line to the oil feed with the oil banjo bolt. Put a copper crush washer on both sides of the oil feed line and tighten. Run coolant feed line from turbo to coolant nipple on block. Make sure you clamp all connections with hose clamps. Run oil drain hose from oil drain on turbo to brass oil drain fitting on oil pan. Use hose clamps. Run coolant return line to coolant hose under throttle body. Use a T fitting to splice into hose. Clamp off all hose connections. Run wastegate hose to the charge side of the intercooler piping, the closer to the compressor the better. Clamp off connections. Remove tow hooks as they get in the way of piping for intercooler. Mount intercooler and run piping to the intercooler and throttle body and intake tube. You will probably need a shop to make you as downpipe to your catback. Put bolts back into lower intake manifold and put alternator bracket back on. Put oil drain plug back in. Put oil in engine. reconnect the battery. Take spark plugs out of head and turn motor over to eed oil to turbo without turbine spinning. You can use your regular plugs but you should upgrade to NGKBRK7E plugs part number 6097 at most autoparts stores. Make sure your plugs are gapped to .030-.035. reinstall plugs. Unplug battery and go inside car and turn the key to decharge the system. After that go under behind radio and HVAC controls to take out the ecu. Its held in by 3 bolts. 2 you have to take out on the right side and one on the left side you just have to loosen. Plug in new ecu. Reconnect battery and start car. Make sure car is running right and put back together interior. Top off coolant cause some is lost when you remove the feed bolt. Fill car up with premium gas and have fun. I am in no way responsible for things that went wrong with your car as this is for educational purposes only.
    Attached Files
    Last edited by bomdoutscort; 07-31-2011, 10:19 PM.
    Cincinnati, ohio Bengals for life
    "Who Dey"

    #2
    nice write up, paragraphs are your friend

    did you and chris do all that on saturday?
    DX BP swap/turbo build

    Comment


      #3
      nice!!!!

      JACK.
      -Jack

      ONTARIO MAZDA CLUB! Join! https://www.facebook.com/groups/500055016671733/

      91 626 LX - basically stock and pretty slow still
      http://www.clubprotege.com/forum/sho...my-GD-626-LX-)

      01 E53 3.0i - FOR SALE! pm if interested

      91 USDM Protege LX - SOLD! turbo/manifold up for sale!
      http://www.clubprotege.com/forum/showthread.php?t=46606

      Comment


        #4
        Yeah Chris and i did most on saturday and i finished up today. I hate paragraphs and grammer. I wish it would go away so i can merge everything and make life easier. anyways the way the forum is i don't know how to post pictures up in the sentences. if you take a look at my post here http://www.feoa.net/modules.php?name...wtopic&t=56250
        you'll see how i wanted it.
        Cincinnati, ohio Bengals for life
        "Who Dey"

        Comment


          #5
          im glad you put chris to work lol

          looks like your going to have a blast when its all together
          "Discontent is the first necessity of progress."
          -Thomas A. Edison

          "There is a fine line between ballin' on a budget, and dreamin' on an empty wallet."


          *Junked* 92 mx3, BP swap- milage whore, beaten up and down the east coast
          *Junked* KLZE powered 323 on Megasquirt 1
          172.60HP & 156.93 TQ with only headers and short ram intake. back under the knife for a BPT swap.
          New Daily stock 1.6L 1999 Mazda Protege LX

          Comment


            #6
            Its together. I'm running no exhaust from the 02 housing back. I have a downpipe made but Just need to run exhaust pipe from my flex to the cat back.
            Cincinnati, ohio Bengals for life
            "Who Dey"

            Comment


              #7
              nice ! im getting to work on getting my parts for my turbo now thanks guys :oD



              sigpicWorlds first car with GPS was a Mazda



              ~~~~~~~~> Thanks again to member gooseinyou for the familia garnish <~~~~~~~~

              Comment


                #8
                awsome info!!

                Comment


                  #9
                  Originally posted by bomdoutscort View Post
                  Oh and dont forget a turpro

                  That's a good looking Turpro. Where'd you find him at
                  1993 Protege LX-Midnight's shadow SOLD
                  1996 Honda CBR600-Wrecked. Damn Honda crippled me
                  2002 mazda MPV-family truckster SOLD
                  2010 VW routon

                  Originally posted by jay
                  .....they totally underestimated the number of gearheads such as myself that have families but refuse to grow the hell up and stop playing with cars, or that otherwise see the utility of having 4 doors. Obviously I ain't alone, as there are a helluva lotta sti and evo here. Bueler? Beuler? Mazda? Mazda?

                  Comment


                    #10
                    Man, you should do this as a service haha.

                    Turpro's Turbo Install haha

                    Glad to see she's up and running. Did you guys run into any snags at all? How much did all this cost you in the end? Another boost on a budget?

                    JACK.
                    -Jack

                    ONTARIO MAZDA CLUB! Join! https://www.facebook.com/groups/500055016671733/

                    91 626 LX - basically stock and pretty slow still
                    http://www.clubprotege.com/forum/sho...my-GD-626-LX-)

                    01 E53 3.0i - FOR SALE! pm if interested

                    91 USDM Protege LX - SOLD! turbo/manifold up for sale!
                    http://www.clubprotege.com/forum/showthread.php?t=46606

                    Comment


                      #11
                      yeah. the ford fuel lines. A couple of trips to autozone later and we had it off. My snag was the coolant feed. I bought a mx6 coolant feed thinking it would fit and it didn't so i ended up making one. I drilled a hole in the center of the bolt that screws into the block then i tapped that hole on the front side with a 1/8 in NPT nipple. It was nice but it leaks. Ordered my oem on from the mazda dealer yesterday. Oh yeah and the tow hooks. I just cut them off. Too many bolts in tight areas.
                      As for cost its somewhere in the 1000 to 1500 range.
                      Last edited by bomdoutscort; 11-18-2008, 08:31 AM.
                      Cincinnati, ohio Bengals for life
                      "Who Dey"

                      Comment


                        #12
                        nice write up man btw which turbo is that? hey turpro where ya beer at? Gotta have that while working on a car

                        Comment


                          #13
                          its the vj20
                          Cincinnati, ohio Bengals for life
                          "Who Dey"

                          Comment


                            #14
                            nice....what kinda whp u looking for from that turbo and @ what psi?

                            Comment


                              #15
                              don't really know. Hopefully get close to 200whp somewhere in the range of 10-15psi
                              Cincinnati, ohio Bengals for life
                              "Who Dey"

                              Comment

                              Working...
                              X